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Asphalt Batch Mix Plant

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Salient Features

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Technical Specifications

MODEL MABP 100 MABP 1500 MABP 2000 MABP 200 MABP 250
Plant Capacity t/h 80-100 120 160 200 250
Batch Size Kg 1000 1500 2000 2500 3000
Cycle Nos 80 80
Cycle Time Sec 45 45 45 45 45
Moisture content % 3 3
Cold feeder unit
No. of Bin / Capacity No./Ton 4 / 15 4 / 15 4 / 15 4 / 15 4 / 15
Aux. belt (W X L) 500 MM X 3.78 MTR. 500 MM X 3.78 MTR.
Aux. conv. Capacity tph / no 40 / 4 40 / 4
Aux. Connected Power 1.5 KW (2 HP) X 4 P , 4 Set 1.5 KW (2 HP) X 4 P , 4 Set
Gathering belt (W X L) 600 MM X 22 MTR. 600 MM X 22 MTR.
Gathering conv. Capacity tph 120 120
Gath. Connected Power 3.7 KW (5 HP) X 4 P 3.7 KW (5 HP) X 4 P
Vibrator on send
Slinger Conveyor
Capacity t/h 100 120 180 220 260
Belt (W X L) 600 MM X 15 MTR. 600 MM X 15 MTR.
Gath. Connected Power 3.7 KW (5 HP ) X 4 P 3.7 KW (5 HP ) X 4 P
Dryer Drum
Type Cylindrical inlined counter flow type
Dryer (L X D) Mtr 8 x 2.1 8 x 2.1 9 x 2.3 9 x 2.3
Drive Slope Degree 5 5
Drive Type 4W Friction Drive
Connected Power 7.5 KW (10 HP)X 4 P , 4 Set 11 KW (15 HP)X 4 P , 4 Set
Burner
Type High pressure. Fully automatic, Modulating
Fuel Diesel & Furnace oil
Capacity MW / Hr 12.5 12.1 12.1 17.3 17.3
Hot elevator
Type Centrifugal discharge type bucket elevator
Capacity t/h 100 140 180 220 260
Connected Power 11 KW (15 HP)X 4 P , 1/20 18.5 KW (25 HP)X 4 P , 1/20
Filler elevator
Type Induction discharge type bucket elevator
Capacity t/h 21 21
Connected Power 2.2 KW (3 HP)X 4 P , 1/30 2.2 KW (3 HP)X 4 P , 1/30
Filler bin Capacity m3 0.6 0.6
Indicator High level indicator
Feeder type Rotary Feeder
Feeder Capacity TPH 23 23
Connected Power 1.5 KW X 4 P , 1/30 1.5 KW X 4 P , 1/30
Gate opening Air operated gate opening
Screening unit
Screening method Inclined liner vibration
No. of deck 4 4 5 5
Width & Length 1200 mm x 3600 mm 1200 mm x 3600 mm
Screening Capacity t/h 100 140 180 220 260
Vibrator KW 7.5 KW (10 HP)X 4 P, 2 Set 7.5 KW (10 HP)X 4 P, 2 Set
Hot aggregate bin unit
No. of bins No 4 4 4 5 5
Total Capacity cum 5 13 13 25 50
Sampling of aggregate By sampling tray, under the hot bin gates
Level Indicator One point bin level indicator in each compartment
Temp. Indicator Thermocouple type temp. sensor in bin no. 1
Weighing Unit
Type Individual weighing type with load cell transducer
Aggregate hopper capacity Kg 1200 1500 2000 2500 3000
Filler hopper capacity Kg / m3 300 300 300 400 400
Bitumen hopper cappacity Kg / m3 225 225 225 300 300
Mixer Unit
Type Twin shaft jacketed pug mill
MIXER Capacity Kg 1000 1500 2000 2500 3000
Connected Power 22.5 KW x 2 NOS X 4 P , 1/20 22.5 KW x 2 NOS X 4 P , 1/20
Dimensions mm 2260 x 1170 x 1270
Drive Belt drive
Discharge gate Air operated radial type gate
Bitumen Pump LPM 450 450
Pollusion control unit
Primary & Secondry
Type Two stage dry dust collection system ( Bag house filler unit )
Bag house filter High efficiency reverse air flow type de-dusting mechanism
Filter area m2 380 380
Bags No 270 270
Bag material No " Meta Aramid" felt
Normal temperature limit Degree 180
Dust emission g/m3 0.15
Exhaust fan KW 90 KW ( 120 HP ) 90 KW ( 120 HP )
Asphalt transfer pump
Type Hot oil jacketed gear pump
Pressure kgf/cm2 2 2
Capacity LPM 450 450
Motor 5.5 KW / 4T 5.5 KW / 4T
Asphalt spraying system
Type Gravity spray distribution
Pressure Gravity Gravity
Capacity LPM 225 225
Control panel Type Fully computerized with manual over ride
Bitumen tank Capacity nos/ton 2 / 30 2 / 30 2 / 30
Fuel tank Capacity Ltr 10000 10000 10000

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